Author: Amanda Kennedy
Published: October 25, 2024
Updated: October 25, 2024

Transporting a portable generator may seem straightforward, but doing it safely and securely is crucial to avoid potential damage, accidents, or fuel spills. Whether you're taking it to a campsite, job site, or back home for storage, there are several important steps to ensure your generator makes the trip in good condition. This guide will walk you through the key aspects of how to transport a generator safely, focusing on tips for secure loading, preventing damage, and how Let's Go Aero (LGA) trailers and cargo carriers can help you transport your generator with peace of mind.
Whether you're using your generator for tailgating, camping, or emergencies, transporting it safely is crucial. A portable generator is an investment that powers essential devices and equipment, but if it's not transported correctly, it can become hazardous. Here’s a couple of reasons why it is so important:
Preserving the generator’s working condition: Mishandling your generator can cause internal damage, affecting its performance or even rendering it inoperable. Fuel-powered generators are particularly sensitive to being tipped over or shaken up during transport.
Preventing accidents, fuel leaks, and other hazards: Generators often contain gasoline that is flammable and hazardous if spilled. Proper loading and securing techniques can help minimize the risk of accidents.
Following safety guidelines: It’s essential to follow manufacturer and safety guidelines when transporting fuel-powered equipment to avoid accidents on the road.
Before loading your generator into your vehicle or onto a cargo carrier, there are some critical steps to prepare it for safe transport:
Never attempt to transport a running or hot generator. Let it cool completely before you move it to prevent burns, fuel waste, or damage to nearby items.
For safer transport, it's best to empty the fuel tank before moving the generator. If you can’t do that, ensure the fuel cap is tightly secured and that the generator is kept upright and stable throughout the journey.
Check that all generator components, such as the fuel and oil caps, are securely fastened. Remove any detachable parts that could come loose during transit.
When deciding where to place your generator for transport, it’s essential to avoid storing it inside the vehicle's cabin. Fuel fumes can be dangerous, and the smell can linger. Here are the best options:
Using a hitch carrier is one of the safest ways to transport a portable generator. An enclosed, lockable carrier is ideal for keeping your generator secure and away from the vehicle’s interior. Hitch carriers protect your generator from weather and prevent fuel fumes from entering the vehicle. Look for models like the GearDeck Enclosed Carrier, which features secure tie-down locations and a low platform wall for easy loading. This ensures your generator stays protected and out of the way during transit.
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The GearDeck™ Slide-Out Cargo Carrier from Let's Go Aero offers a spacious, weatherproof storage solution with an easy-to-use slide-out feature for quick access to your gear. Equipped with LED lighting for enhanced visibility, this hitch-mounted carrier is perfect for securing your equipment while keeping it protected from the elements during transport. |
If you have a utility trailer, it’s an excellent place to transport your generator, keeping it safe outside the vehicle. Utility trailers like those from Let's Go Aero with enclosed options that are designed to accommodate various loads, including heavy generators, and can be equipped with tie-down points to keep your equipment secure during transit.
If you’re transporting your generator in a truck bed, be sure to secure it properly with tie-downs to the side of the bed to prevent it from shifting or tipping over during the drive. Open vehicle beds offer decent ventilation, but the generator will be exposed to the elements and theft.
For travel trailer owners, mounting a generator on the A-frame of your trailer is a highly convenient solution. Jack-IT PRO is a perfect example, designed with add-on ports to carry generators at the front of the trailer, where they remain secure and easy to access. This A-frame mount option keeps your generator away from the trailer’s interior, preventing fume exposure, and provides stability during transit. Plus, it allows you to maximize storage space by freeing up space in a cargo carrier or in the bed of the tow vehicle.
Now that you’ve prepped your generator and selected the best option for transport, it’s time to load and secure it safely. Here’s how to do it:
A lot of generators are heavy, and trying to lift one into your vehicle without assistance can be risky both for your own back and your generator. If you don’t have a ramp or lifting equipment, enlist the help of another person to safely load it. Even if your generator is lighter, always keep the generator upright while lifting, as tipping it can cause oil to leak into parts where it doesn’t belong.
Once loaded, the generator should be secured with tie-down straps or bungee cords to keep it from moving during transport. Ensure it remains upright and isn’t at risk of shifting or tipping over.
Generators add significant weight to your vehicle or trailer’s payload capacity. Be mindful of your vehicle's weight limits and don’t overload your setup, as this can strain your engine and reduce safety on the road.
Once you’ve arrived at your destination, carefully unload the generator following these steps:
Use ramps or assistance to unload your generator. Again, keeping it upright and making sure to handle it with care.
Before setting up your generator, inspect it for any signs of damage that may have occurred during transport. Look for oil leaks, loose components, or other issues.
Once everything is inspected, set up the generator according to the manufacturer’s guidelines and refuel it as needed. Always operate the generator outdoors in a well-ventilated area away from the vehicle. Be sure the exhaust has at least 18" (or otherwise specified by the manufacturer) of clearance from other objects or surfaces.
Transporting a generator may seem simple, but there are some common mistakes that can lead to issues while you are on the road. Here’s what to avoid:
Transporting with a full fuel tank: Fuel can spill or vaporize during transport, creating a fire hazard. Always empty the generator tank whenever possible.
Not securing the generator properly: Failing to tie down your generator can lead to damage, leaking, or dangerous shifts in load while driving.
Ignoring vehicle or cargo carrier weight limits: Overloading your vehicle, cargo carrier, or trailer with a generator can compromise handling and safety.
It’s not recommended to transport a generator inside a car due to fuel fumes and the risk of spills. Cargo carriers or utility trailers are safer options. If you have to transport a generator inside of a vehicle make sure it is in a separate trunk.
No, laying a generator on its side or upside-down can cause oil to leak into parts of the engine where it shouldn’t be on the inside, leading to potential damage and hazards.
While they may not contain fuel, electric generators are heavy and can still be damaged if mishandled. Electric generators should still be transported in the same manner as gasoline-powered generators in an upright and secured position.
No, running a generator on a moving vehicle is unsafe. Generators should always be stationary and used in a well-ventilated, outdoor area to avoid carbon monoxide poisoning and other hazards.
Transporting a portable generator doesn't have to be challenging, but it does require careful preparation and the right transport equipment. By following these guidelines, you can ensure your generator remains in top condition and avoid accidents on the road. With Let's Go Aero's range of cargo carriers and utility trailers, you can transport your generator safely and conveniently, no matter where your next adventure takes you.